Material Processing

To be competitive, industrial companies improve process efficiency and optimize designs using numerical simulation, in addition to experimentation, to gain detailed understanding of each control parameter.

For over 20 years, Itasca has provided software and services for the pharmaceutical, chemical, materials processing, mining, oil and gas, and agricultural engineering industries. Primarily using Particle Flow Code (PFC), Itasca has worked on materials handling and processing projects that include:

  • Granular packing and vibrational compaction
  • Mechanical strength of porous materials
  • Mechanical characterization and segmentation process of fibrous materials from 3D tomographic images
  • Limiting segregation phenomena when mixing, filling, and discharging a container
  • Agglomeration of a powder
  • Rock mass response to chemically induced pressure pulses
  • Flow optimization in mine ore passes
  • Ore recovery and dilution in cave mining leading to the development of REBOP
  • Optimization performance of mixers and conveyor systems
  • Process research (static and dynamic) aimed at achieving maximum compactness of recycling products (e.g., bauxite powder)
  • Management of sorting and segregation of materials in a production line
  • Representation and mechanical characterization of a fibrous structure from 3D tomographic images
  • Modeling fragmentation of grains/blocks under large deformations

Although PFC is developed as a general Distinct Element (DEM) framework, many of its components facilitate material handling and processing analysis:

  • Variety of boundary conditions (walls, conveyor-walls, periodic space, etc.)
  • Variety of shapes (spheres, clumps, and convex rigid blocks)
  • Incremental multiphysics (buoyancy, molecular dynamics, electromagnetism) via FISH and Python scripting and user-defined contact models (C++)
  • Built-in ability to couple to FLAC3D and 3DEC
  • Sockets to couple with third-party software such as ANSYS and Leapfrog

These capabilities have permitted engineers and researchers to conduct equipment prototyping, to analyze material mixing and segregation, and to simulate: agricultural processing, composite materials, mine orepass flow, cave mining recovery and dilution, pipe wear, and tool-soil/rock interaction (drilling, rock-cutting, soil-ploughing), amongst other applications.

Latest News
  • Software Forum Now Open Itasca has launched a new software forum to provide a platform for users to ask...
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  • Itasca Software now Available for Linux Version 7 or greater of Itasca software (FLAC3D, 3DEC, PFC3D, and PFC2D) are now operable...
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  • Meet Itasca France at AFTES 2021 in Paris! Itasca Consultants will be present at the next AFTES Congress entitled "The underground, a space...
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Upcoming Events
23 Jun
Online Live Training : Python in Itasca Software
This course provides an overview of the Python programming language in Itasca software. The course covers major applications of Python ... Read More
28 Jun
JNGG 2022
The JNGG 2022 will host a technical exhibition which will allow the various stakeholders in the profession (companies, design offices, ... Read More